Need to ensure mould/Tooling break down hrs below 30 Hrs/Month in Solid tyre division.

Need to adhere 100% Mould/Tooling preventive maintenance as per plan. Work plan to be co-ordinated with Mould maintenance TEAM and plan to be submitted 4 days before shut down. Work completion report also to be submitted.

Maintenance of all Core rings, Name plates, Fixtures and studs                                                                

MTBF to be reduced and MTTR to be improved

All documents and reports related to Mould/Tooling Maintenance ought to be followed as per ISO 9001:2015 principles

All daily reports (Mould break down hrs, Prev maintenance check list, Mould history card, Master list of moulds, corerings and Name plates) to be followed/updated on daily basis and reported

Critical spares stock to be maintained properly pertaining to moulds, core rings, name plates and fixyures. Critical Spares stock to be maintained for minimizing the break down.                                                                                                                                           Co-ordination to be done with PDK Materials dept and PDK purchase Team for receipting the spares

Need to be present at the spot during all CRITICAL Mould/Tooling break downs at any time. Need to have complete control until break down is completed and mould is handed over to production

Responsible for continuous improvement activity in Mould/Tooling maintenance dept.

All defects in tyres due to moulds ought to be analysed, RC (Root cause) to be identified and CM (Counter measures) to be taken

All mould/Tooling break downs and preventive maintenance to be co-ordinated at OTR

Mould Maintenance team to be developed and ensure that the team members work with utmost interest, inbuilt commitment and involvement. All Mould maintenance team members needs to be developed in Multi-skill

Need to invlove in TPM, WCM and CIA related activities. Allocated jobs in all these categories needs to be completed

Ensure 100% safety compliance during carrying out Mould/Tooling Maintenance activities

5S to be strictly followed in Mould Maintenance dept. as per defined protocol.

All metrics/accountabilities pertaining to Mould maintenance ought to be achieved as per the TARGET

MPR, QPR and APR ppt to be made ready and to be presented to management as per schedule

Vendor development pertaining to TOOLING maintenance

Requirements

Experience in TOOLING/MOULD maintenance- 8-10 Years